Services & Capabilities

Structural Fabrication

At Henderson Fabrication, our structural fabrication services are designed to meet the diverse needs of our clients with unparalleled precision and excellence. Our expertise covers the entire process of designing, cutting, and assembling steel structures for a wide range of applications, from small-scale projects to large, complex industrial frameworks.

Our commitment to quality, safety, and customer satisfaction ensures that every project is completed to the highest standards.

We design, cut, and assemble steel structures with unmatched precision, leveraging years of experience to meet exacting client requirements.

Using advanced CAD software and precision tools, we craft components to exact dimensions, minimizing errors and boosting efficiency.

Our services cater to buildings, bridges, and industrial facilities, from small projects to large frameworks, delivering robust and reliable solutions.

We handle projects of all sizes, ensuring scalability and excellence in every task.

We employ cutting-edge welding methods for high-precision assemblies, enhancing structural integrity.

Our expert welders excel in MIG, TIG, and arc welding, ensuring durable and reliable outcomes.

Quality welding and assembly processes ensure robust, long-lasting structures.

Rigorous quality control at every stage guarantees excellence from material selection to final assembly.

Thorough inspections ensure all components meet the highest industry standards.

We consistently exceed client expectations, delivering structures with the utmost attention to detail and safety.

Pipe and Tank Fabrication

At Henderson Fabrication, our pipe and tank fabrication services are designed to cater to the critical needs of various industries, including oil and gas, chemical processing, and water treatment. Our comprehensive capabilities ensure that every project is executed with precision, reliability, and adherence to the highest industry standards.

Pipe Welding and Fitting:

Specialized Fabrication: We craft pipes for high-pressure and high-temperature applications, meeting stringent standards.

Advanced Techniques: Using cutting-edge welding, we produce leak-proof, structurally sound pipes for rigorous demands.

Precision and Quality: Our precise processes ensure each pipe meets exact specifications for reliable performance.

Tank Fabrication:

Diverse Materials: We fabricate tanks from stainless steel, carbon steel, and specialized alloys, tailored to industry needs.

Regulatory Compliance: Our tanks are built to precise specifications, ensuring durability and compliance with industry regulations.

Reliable Solutions: Engineered for reliable storage and processing, our tanks ensure long-term efficiency and safety.

Custom Solutions:

Tailored Fabrication: We provide bespoke fabrication solutions, from custom piping systems to specialized tanks.

Collaborative Approach: We work closely with clients to develop solutions that meet their specific operational needs.

Innovative Designs: Our custom solutions incorporate advanced techniques and innovative designs for superior results.

 

Skilled Trades

Diverse Talent Pool: Access a skilled workforce, including boilermakers, welders, fitters, riggers, crane operators, and support labor, all carefully selected for their expertise.

Expertise and Experience: Our tradespeople bring extensive experience, ensuring precision and professionalism in every project.

On-Site Maintenance and Shutdown Services

Comprehensive Services: We offer on-site maintenance, plant installation, commissioning, shutdowns, and pipeline abandonment with minimal operational disruption.

Fully Equipped Mobile Plant: Our mobile plant is equipped to handle tasks independently, providing responsive, on-site service to reduce downtime.

Minimizing Downtime: Our efficient service delivery minimizes disruption, ensuring swift completion of maintenance and shutdown activities.

Labour Hire

At Henderson Fabrication, our labor hire services offer clients a skilled and versatile workforce, ensuring precision and professionalism across a wide range of tasks. From routine maintenance to complex industrial operations, our team’s expertise and dedication guarantee successful project outcomes.

Flexible and Responsive

Quick Mobilization: We rapidly deploy skilled labor for both planned and urgent project needs, ensuring timely support.

Planned Maintenance: We coordinate closely with your team for seamless, proactive maintenance that prevents issues and minimizes productivity impact.

Urgent Shutdowns: Our team is prepared to provide immediate support during urgent shutdowns, enhancing efficiency and reducing delays.

Advanced Material Expertise

Structural and Pressure Vessel Steels: Low Temperature & Quenched & Tempered Steels: We excel in fabricating components from these high-strength materials, ensuring reliability and durability in harsh environments.

Stainless Steels: Ferritic, Austenitic, Super Austenitic,

Duplex & Super-Duplex: We craft components from stainless steels known for their corrosion resistance, perfect for industries like chemical processing, marine, and food production

Engineering Steels: Grades 4140, 4130, & 1040: Our use of these high-strength steels ensures robust performance in engineering applications that demand durability and precision.

Cast Iron and Chrome-Moly Grades: Grades P91, P22, & P11: We specialize in high-temperature and pressure-resistant materials, ideal for power generation and petrochemical industries.

Nickel Alloys: Monel, Inconel, & Incoloy: Our expertise in nickel alloys provides exceptional corrosion and heat resistance, critical for aerospace, marine, and chemical industries.

Non-Ferrous Materials: Copper-Nickel, Aluminium, & Titanium: We fabricate lightweight, corrosion-resistant components for high-performance sectors such as automotive, aerospace, and medical devices.

State-of-the-Art Facilities

Workshop Capabilities and Production Capacity
  • Extensive Workspace: Our two workshops, spanning over 10,000m², enable us to manage large-scale projects efficiently, accommodating multiple projects simultaneously.
  • Advanced Equipment: Equipped with six overhead cranes (three 10-ton and three 5-ton), we handle the movement and assembly of heavy components with precision and efficiency.
  • High Throughput: We manage up to 4,000 man-hours and process 140 tons of material monthly, ensuring timely delivery and consistent quality across all fabrication services.

Commitment to Safety and Quality

Safety Protocols

  • Impeccable Safety Record: With over 18 months without incidents, we maintain a secure working environment through rigorous safety protocols and regular training sessions.
  • Regular Training: We conduct ongoing safety training to ensure adherence to the highest standards, fostering a culture of safety awareness across our organization.

Quality Assurance

  • Rigorous Testing: Our thorough quality assurance procedures ensure all components meet and exceed industry standards, with meticulous inspections at every stage.
  • Continuous Improvement: We regularly update our quality control processes, consistently delivering high-quality products and services that surpass client expectations.

Customer-Centric Approach

At Henderson Fabrication, we place our clients at the centre of everything we do. Our customer-centric approach ensures that we deliver tailored solutions and exceptional service to meet the unique needs and goals of each project. By fostering open communication and collaboration, we build strong relationships that drive project success and client satisfaction.

Dedicated Support: Our team offers expert support and consultation, guiding clients through project planning, execution, and completion with tailored solutions.

Satisfaction Guarantee: We exceed client expectations with high-quality workmanship, timely delivery, and exceptional customer service, building long-term partnerships based on trust.

Understanding Client Needs: We collaborate closely with clients to deliver customized solutions that meet their specific project goals, ensuring optimal performance and efficiency.

Client Collaboration: Open communication and collaboration throughout the project lifecycle help us achieve the best outcomes, valuing client input for enhanced success.